What cabinet sanding dust does in a home
Sanding a full kitchen of doors grinds old coating and wood into a fine powder that floats through any open doorway. It lands on counters, inside drawers, and on primer that went on an hour earlier, leaving the surface gritty.
The dust also affects health. The Canadian Centre for Occupational Health and Safety (CCOHS) says wood dust can irritate the eyes, nose, and throat, and notes that the International Agency for Research on Cancer classifies wood dust as carcinogenic to humans. CCOHS also identifies wood dust as a fire and explosion hazard when it accumulates.
Older homes carry a larger risk in the coating itself. Health Canada says homes built before 1960 probably contain lead-based paint and warns against using sanders on it. Hold off on sanding any old painted cabinet finish until its contents are known.
Room and tool setup for low-dust cabinet sanding
- Rule out lead in an older house. If lead is possible, stop and follow Health Canada's guidance before sanding anything.
- Move doors and drawer fronts out of the kitchen. Work in a garage or one room with a door you can close, with the pieces raised on supports. Most of the dust then stays out of shared rooms.
- Empty and cover the kitchen. Clear the cabinets, then cover counters, floors, and appliances before sanding the boxes that stay put.
- Hook the sander to the extractor. Use the hose made for that sander, and hold the pad flat so the extraction holes can pull dust in.
- Choose a scuffing grit. A pass with 100 to 150 grit, as Benjamin Moore recommends for cabinets, removes gloss without grinding off the whole coating, so less material becomes dust.
- Swap discs early. CCOHS notes that dull tools release more dust into the air. Replace a disc as soon as it stops cutting.
- Work profiles by hand. Tight corners and raised-panel edges need a sanding sponge or block. Vacuum those spots as you go.